3D Printing an Impossible Object

I don’t know if it’s my boy scout history, but art involving knots and woven things mesmerizes me with its impossibility. By searching “knot” on thingiverse, I discovered mgg942’s “complex knot.” https://www.thingiverse.com/thing:1955925

I’m using two print methods for this project: FDM and SLA. The FDM printing is done on a PRUSA i3 mk3s while SLA printing is done on a  formlabs form 2.

FDM:

I encountered zero issues with FDM printing for this project. IN order to print, I followed this workflow:

  1. Download file
  2. Upload .stl of file onto 3Dprinteros
  3. Using the layout tool, set the width of the shae to 45mm.
  4. Using the layout tool again, add the same shape to the file so two shapes are printed at once.
  5. Slice the file and alter the print height from 0.2mm to 0.3mm
  6. Print
  7. Remove supports with pliers and an exacto knife.

Overall, these prints came out well. The 0.3mm layer height removed alot of print time but added large amounts of bumps. Overall I am okay with the time it took to print compared to output achieved.

SLA:

I also encountered zero isues with SLA printing for this project. Workflow:

  1. Using layout in 3Dprinteros, create a file with 3 objects.
  2. Using the software for the form 2 printer, rotate the three object ~15 degrees.
  3. Decrease the support density from 1 to whatever looks like it should be ok.
  4. Send file to printer and print.
  5. Wash for 20 minutes.
  6. Remove supports and
  7. Cure for 20 minutes.

This print took 4 hours but came out looking great. The only issues are where the supports connected there was no way for all the plastic to be smooth.

Cost:

  1. Material: $0.46 for PLA, $2.65 for SLA ($175 for 1L Form 2 liquid, using 15g for prints.)
  2. Labor: $30 (3 hours @ $10 per hour)
  3. Access to tools: $50 for TXRX membership.T

Total: $83.11

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