When Pigs Fly…

This was one of the projects I am more proud of.

Because I like pigs, I chose to looks for nouns of pigs. However, I decided to choose a flying pig, specifically, because of the expression “..when pigs fly” to make my pieces semi-symbolic.  (https://thenounproject.com/icon/possibility-2466095/)

With that file, I went to my CNC tutorials with high hopes that I’d be able to get at least one piece done. As always, there were a couple hiccups that set me back a little. After sorting out an issue with getting the right file for the computer, I started out on the Shapeoko. After starting my cut, I realized my piece wasn’t secure enough, so I  stopped it and re-secured it. After that, I started the cut again and the machine was cutting… above the piece of wood. By that time, we were out of time so I planned to try again another day. This first mishap led my piece to have a “scar,” because I decided to use the same wood.

The scar

Nomad at work

First successful cut

The next time, I used the Nomad CNC. With this one, I had to rotate my piece of wood and orient it so my noun would still cut on the horizontal piece of wood, even though my file was vertical. With a little help from the OEDK assistants, I was able to do this by shifting my object and manually zeroing the machine so I could print in the center.

 

My prints took about 20 minutes or less and I was able to get them both done within the same time period. My next step was to sand the edges made rough by the CNC machine. After doing this, I used one coat of a dark brown stain for color. One coat proved to be enough, so I left it at that!

Top: Pre-sanding
Bottom: Post-sanding

After staining

Final pigs

Clean workstation

COST MODEL

Cost Type Cost Price Source Quantity Total
Materials 1×4 Board (8 ft long) $2.87 Home Depot 1/4 $0.72
8 oz. wood stain $8 Home Depot 1/10th? $0.80
Sand Paper (3) $6 Home Depot $6
Labor Woodworking Operator $17/hour Zip Recruiter 40 minutes $11.33
Prototyping Engineer (You!) $36.48/hour Zip Recruiter 0.5 hours $18.24
Overhead Facility Cost (Machine Time) $50/hour Manor mill Machine Rentals 2 hours $100
Total $137.09

 

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