This has so far been my favorite assignment. The software used to set up the carving process was fairly easy to use and user-friendly. It provides a walk through the process to prevent errors, and offers many options for carving flexibility.

In an effort to optimize the process and reduce the time spent, I set up two different pieces of wood next to one another and programmed the carve as if being done on a single piece. this required paying special attention to making sure the thickness difference of the two pieces was minimal, and that the carve doesn’t fall into the border between the pieces. This also meant making sure the clamps don’t fall in the way of the carving bit. I had to come up with minimal placement of the clamps that will still guarantee holding both pieces in place.

after the process set up and shape settings were set, the process was very smooth. The software gives a good indication to users for what bit to use. I used the 1/16 up carve to make sure sawdust does not get clogged within the carved area and affect the carving process. The end result was clean and required minimal post-processing.

As this project uses wood, it’s a low-cost method. The machine cost is $2,500, and the consumables cost is negligable.