Hello!
Continuing my animal theme, I chose to CNC sea turtles for this project. It was my first time using the CNC machine, and it quickly became my favorite tool to work with.
I selected a sea turtle design from Thingiverse and used Carbide Create to adjust it to fit a 3.5″ x 5″ piece of wood. I modified the file to create pockets for all internal parts of the turtle, including its scales and other fine details.
Initially, I used the default ⅛” end mill, but it was too large to capture the finer elements of the design. After some trial and error, I switched to a 1/16″ bit for all the pocket features and set the maximum depth to 0.1″.
Since I wanted a cutout of the sea turtle, I added a contour path using a 0.2″ offset in an outside direction. I ensured there was enough spacing between the pocketed design and the outline, and I added three tabs around the exterior to secure the piece during cutting. For the contour, I set the max depth to 0.766″, with tab height and width at 0.1″.
Before starting the actual cut, I ran both toolpaths through the simulation to check the final product. When I first probed the Nomad CNC machine, I encountered an issue where the 1/16″ bit didn’t make contact with the wood. After remeasuring and correctly setting the tool path, the pocket cut worked properly and took about 13 minutes.
Next, I switched to the ⅛” bit for the contour cut, which took another 11 minutes. I used the bandsaw to carefully remove the tabs and separate the turtle from the wood block.
After repeating the process for another turtle, I moved on to sanding. While the backside sanded smoothly with a hand sander, I underestimated its power on the front side and accidentally chipped some delicate parts near the turtle’s head. I finished the rest by hand sanding the rough corners to avoid further damage.
For a natural finish, I applied Danish oil and let the turtles sit overnight. To protect the inner pocket areas of the sea turtle, I filled them with a clear resin coating, which also added a glossy touch to the final look. The resin was simple to use, with a 1:1 mixing ratio.
Overall, I really enjoyed the CNC process. The machine was intuitive and fun to work with, and I’m excited to use it again for our upcoming chess piece!
Cost Analysis
Material | Cost |
Resin | 24.13 |
Danish Oil | 13.99 |
2 wood planks (3.5” x 5”) | $3 |
Sandpaper | $0.42 |
3 hours of labor ($12.75/hr) | $38.25 |
Total | $79.79 |
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